PCBA / SMT Assembly Capabilities
PCBA / SMT assembly requirements can be reviewed from the BOM, placement data, quantity and acceptance requirements; available process, test scope and delivery records follow engineering confirmation and the written quotation.
One-Stop Electronic Manufacturing
We review PCB assembly, SMT, finishing, sourcing, packaging and testing requirements from the project files; the final service combination and acceptance method follow engineering confirmation and the written quotation.
Consumer, Industrial and Automotive Requirements
| Assessment | Consumer | Industrial | Automotive |
|---|---|---|---|
| Design focus | Function, size and cost | Continuous operation, noise immunity and serviceability | Safety-related requirements, reliability and long-term supply |
| Manufacturing and validation | Inspection to product specifications | Traceability, burn-in and functional tests per operating conditions | Customer specifications, process traceability and applicable automotive validation |
| Environment and temperature | Per end-product operating conditions | Per site temperature, dust, humidity and interference | Temperature, vibration and electrical loads per mounting location |
| Service life | Per usage profile and product positioning | Per operating hours and maintenance intervals | Validated against vehicle life and mission profile |
| Failure-rate target | Agreed in product specifications | Agreed from downtime impact and reliability targets | Agreed from safety impact, customer requirements and statistical basis |
| Product lifecycle | Focus on refresh and launch cycles | Focus on long-term maintenance and spares | Focus on long-term supply, change control and service |
Standards and Their Scope
- IPC-A-600 / IPC-6012
- Bare PCB: acceptability / rigid-board performance. Class specified in the order.
- IPC-A-610 / J-STD-001
- PCBA: assembly acceptance / soldering process requirements. Application category and IPC class are specified separately.
- IATF 16949
- Automotive supply-chain quality management; the Huizhou certificate covers printed circuit board manufacturing.
- AEC-Q100 / Q101 / Q200
- Reliability qualification for ICs, discrete semiconductors and passive components respectively; not a general certification for a complete PCBA.
- ISO 16750
- Environmental conditions and testing for vehicle electrical and electronic equipment, selected by mounting location and scope.
SMT Assembly Specifications
Partner-factory support; assembly and acceptance requirements confirmed per project.
| Min. chip component | 01005 |
| Min. pitch (BGA) | 0.2 mm |
| Min. pitch (QFN / QFP) | 0.3 mm |
| Max. component size | 74 mm diagonal |
| Assembly standard | IPC-A-610; Class 2 / 3 as specified in the order |
| Solder void rate (nitrogen reflow) | <10% |
| Max. BOM lines | 1000 |
Component Capability Range
These bounds apply to standard packages. Whether a specific device can be placed follows from your BOM, placement data and the engineering review.
Component size range
We place SMD resistors, capacitors and inductors down to 01005, and large devices such as BGA or QFP up to a 74 mm diagonal. Standard packages within that range are covered; anything outside it, or any non-standard package, is reviewed against your BOM and placement data.
Minimum pitch
Down to 0.2 mm pitch on BGA and 0.3 mm on QFN / QFP. Fine-pitch devices are printed with SPI verification and checked against post-reflow 3D AOI, with X-ray used to judge BGA joints.
Inspection & Test Capability
Listed in process order. Which of these a given project actually runs follows from the acceptance requirements and the written quotation.
Our PCBA Services
Quality Assurance & Traceability
Barcode Traceability
All circuit board assemblies are barcoded and tracked through every manufacturing step, with data analyzed at each stage to continually improve the process.
First Article Inspection
A rigorous first article inspection is performed on each build, complemented by a robust NPI procedure for new products.
In-Process Inspection
A series of inspections throughout the assembly process ensures product quality, reliability and functionality, reducing field failures.
Ready to assemble your boards?
Upload your BOM and Gerber files for project review and quotation.